Motorcycle Brake Lines: What You Need to Know

When it comes to motorcycle safety, one of the most crucial components to pay attention to are the brake lines. These vital parts of your bike play a key role in ensuring you can stop quickly and effectively when needed. Understanding how brake lines work and what to look for when inspecting them can make a significant difference in your overall riding experience.

In this article, we will delve into the world of motorcycle brake lines, exploring the different types available, how they function, and what signs to watch out for that may indicate they need replacing. Whether you’re a new rider or a seasoned veteran, having a solid understanding of your brake lines is essential for staying safe on the road.

From braided stainless steel to rubber hoses, brake lines come in various materials and designs, each with its own set of benefits and drawbacks. Knowing which type is best for your bike and riding style can help you make an informed decision when it comes time to upgrade or replace your current brake lines. Stay tuned as we break down everything you need to know about motorcycle brake lines.

Types of Motorcycle Brake Lines

1. Rubber Brake Lines Most common type of brake lines, flexible and inexpensive
2. Stainless Steel Brake Lines Offer improved performance, durability, and resistance to corrosion
3. Kevlar Brake Lines High-performance option, lightweight and strong with excellent heat resistance
4. Carbon Fiber Brake Lines Top-of-the-line option, lightweight, high strength, and heat resistance for extreme braking situations

Materials Used in Motorcycle Brake Lines

Motorcycle brake lines are typically made from one of three main materials: stainless steel, rubber, or Kevlar.

Stainless Steel

  • Stainless steel brake lines are the most common type used in motorcycles.
  • They are durable, resistant to corrosion, and have a long lifespan.
  • Stainless steel brake lines provide a firm brake feel and are less likely to expand under pressure, resulting in better brake performance.

Rubber

  • Rubber brake lines are less common in motorcycles but can still be found in some older models.
  • They are flexible and easy to install, but they have a shorter lifespan compared to stainless steel.
  • Rubber brake lines can expand under pressure, leading to a softer brake feel and potentially reduced braking performance.

Kevlar

  • Kevlar brake lines are a premium option for motorcycles, offering increased strength and durability compared to stainless steel.
  • They are lightweight, resistant to abrasion, and have a high temperature tolerance.
  • Kevlar brake lines provide excellent brake feel and performance, making them popular among performance-oriented riders.

Importance of Brake Line Length

When it comes to motorcycle brake lines, the length plays a crucial role in the overall performance and safety of your bike. The length of the brake lines directly affects the brake fluid pressure, responsiveness, and feel.

Brake Fluid Pressure

The length of the brake lines determines the amount of resistance that the brake fluid faces as it travels from the master cylinder to the calipers. Too long of a brake line can result in decreased brake fluid pressure, leading to weaker braking power. On the other hand, if the brake lines are too short, they can cause excessive pressure, resulting in a spongy feel and potential brake fade.

Responsiveness and Feel

The length of the brake lines also affects the responsiveness and feel of the brakes. Properly sized brake lines ensure that the brake lever or pedal has a consistent and firm feel, allowing for precise modulation and control. Incorrectly sized brake lines can lead to inconsistent braking performance and a lack of confidence while riding.

Replacing Motorcycle Brake Lines

When it comes to replacing motorcycle brake lines, it is important to first determine whether the entire line needs to be replaced or just certain parts. Inspect the brake lines for any signs of wear, such as cracks or leaks, and replace them if necessary.

Tools Needed

To replace motorcycle brake lines, you will need the following tools: a set of wrenches, a tube cutter or utility knife, new brake lines, new fittings, and brake fluid.

Before starting the replacement process, make sure to thoroughly clean the area around the brake lines to prevent any dirt or debris from getting into the brake system. Next, use the wrenches to loosen and remove the fittings on the old brake lines.

Installation

Once the old brake lines have been removed, carefully thread the new brake lines into place, making sure to tighten the fittings securely. Be sure to follow the manufacturer’s instructions for proper installation and torque specifications.

After the new brake lines are in place, bleed the brake system to remove any air bubbles and ensure proper brake function. Check the brake lines for leaks and test the brakes before riding to ensure they are working correctly.

Benefits of Upgrading Brake Lines

Upgrading your motorcycle brake lines can provide a number of benefits that enhance the overall performance and safety of your bike. Here are some key advantages of making this important upgrade:

1. Improved Brake Performance

  • Upgraded brake lines are typically made from higher quality materials such as stainless steel, which provide better braking response and more consistent stopping power.
  • They can also help reduce brake fade, especially during hard or prolonged braking, by maintaining optimal pressure and fluid flow.

2. Enhanced Safety

  • By improving brake performance, upgrading brake lines can enhance overall safety by allowing you to stop more quickly and effectively in emergency situations.
  • High-quality brake lines are less prone to failure or leakage, reducing the risk of sudden brake failure while riding.

Common Issues with Brake Lines

Brake lines, like any other component of a motorcycle’s braking system, are prone to certain common issues that can affect their functionality and safety. Here are some of the most common problems you might encounter with brake lines:

1. Leakage Leaking brake fluid can lead to a loss of hydraulic pressure, resulting in reduced braking effectiveness.
2. Corrosion Brake lines are often exposed to harsh conditions, leading to corrosion over time, which can weaken the lines and cause them to fail.
3. Wear and Tear Constant use and exposure to elements can cause brake lines to wear out, leading to cracks, abrasions, or bulging, compromising their integrity.
4. Blockages Dirt, debris, or air bubbles can get trapped in the brake lines, obstructing the flow of brake fluid and affecting braking performance.
5. Incorrect Installation If brake lines are not installed properly, with the correct routing and fastening, it can lead to kinks, twists, or chafing, compromising their function and safety.

How to Maintain Motorcycle Brake Lines

1. Regularly inspect your brake lines for any signs of wear, tear, or damage. Look for cracks, leaks, or bulges in the lines.

2. Check the fittings and connections of the brake lines to ensure they are secure and free of any loose bolts or nuts.

3. Flush your brake fluid regularly as recommended by the manufacturer. Old brake fluid can lead to decreased braking performance and potentially dangerous situations.

4. Avoid using harsh chemicals or cleaners on your brake lines, as they can degrade the rubber and cause damage.

5. Keep your brake lines clean and free from dirt, debris, and other contaminants that can affect their performance.

6. If you notice any issues with your brake lines, such as decreased braking power or sponginess in the brake lever, have them inspected and serviced by a professional mechanic.

Brake Line Regulations and Safety Standards

When it comes to motorcycle brake lines, safety is paramount. At the core of ensuring safety is compliance with regulations and standards set by governing bodies.

Regulations

Each country has specific regulations governing the manufacturing and use of brake lines on motorcycles. These regulations typically cover factors such as the material used, the maximum operating pressure, and the type of fittings allowed.

Safety Standards

In addition to regulations, there are industry-wide safety standards that manufacturers must adhere to when producing brake lines. These standards dictate the quality of materials, testing procedures, and performance criteria for brake lines to ensure they meet a certain level of safety and reliability.

By following these regulations and safety standards, riders can be confident in the quality and effectiveness of their motorcycle brake lines, ultimately enhancing their overall safety on the road.

Comparing Braided vs. Rubber Brake Lines

Braided brake lines are typically made from a woven stainless steel casing, providing increased durability and resistance to expansion under pressure compared to rubber brake lines.

Rubber brake lines, on the other hand, are usually made from synthetic rubber materials. While they are more affordable, rubber brake lines are more prone to wear and tear over time due to exposure to heat, moisture, and chemicals.

Performance:

When it comes to performance, braided brake lines offer better brake feel and responsiveness due to their reduced expansion under pressure. This allows for more precise braking control, especially during aggressive riding or racing.

Durability:

In terms of durability, braided brake lines have a longer lifespan compared to rubber brake lines. They are less likely to deteriorate due to external factors, making them a more reliable option for long-term use.

Installing Brake Lines on Your Motorcycle

1. Make sure your motorcycle is securely lifted and supported to ensure your safety during the installation process.

2. Begin by loosening the fittings on the old brake lines using the appropriate wrench or socket.

3. Remove the old brake lines carefully to prevent any damage to the surrounding components.

4. Install the new brake lines by carefully threading them into place and tightening the fittings securely.

5. Bleed the brakes to remove any air bubbles and ensure proper brake performance.

6. Double-check all fittings and connections to ensure everything is securely in place before testing the brakes.